A Cornell University-led collaboration has developed a critical component for a technology that enables inflatable braille that changes shape under the user’s touch. It will be like an iPad or Kindle-like tool for the blind.
For the past 30 years or more, people have been trying to pack actuators in an array really closely together.
A Cornell-led collaboration created a system that uses combustion to inflate silicone membrane “dots,” which could someday serve as a dynamic braille display for electronics. The technology is a haptic array of densely packed actuators that induces silicone membrane “dots” to pop up when triggered by combustion.
The study titled “Valveless Microliter Combustion for Densely Packed Arrays of Powerful Soft Actuators” was published in the journal Proceedings of the National Academy of Sciences, on September 28th, 2021. The study was led by a doctoral student Ronald Heisser.
What is one of the key challenges in developing a dynamic braille display?
One of the key challenges in developing a dynamic braille display for electronics is figuring out a technique to apply a sufficient amount of force for each dot. Earlier works have roped in motors, hydraulics or tethered pumps, all of which are inconvenient, complicated and expensive, as noted by Rob Shepherd, an associate professor of mechanical and aerospace engineering in the College of Engineering and the senior author of the paper.
Having something that can change its shape in a way you can feel, like real objects, doesn’t exist right now. There’s this tradeoff between having small actuators, and size and weight and cost. It’s so difficult. Everybody’s been trying electromechanical systems. So we said, well, what if we don’t do that at all and we use combustion. Small volumes of gas can create powerful outputs.
How does it work?
The Cornell collaboration included technicians from the Israel Institute of Technology to develop a system mainly comprising molded silicone and microfluidic liquid metal traces, where liquid metal electrodes spark to ignite a microscale volume of premixed methane and oxygen.
Regarding their array design, the fuel flows through a series of independent channels, in which each channel leads to a 3-mm-wide actuator. A thin silicone membrane is forced to inflate several millimeters by the rapid combustion at each region. A magnetic latching system provides a persistent form to these dots and the entire system can be reset by simply pressing them down.
With no requirement for electromagnetic valves, the actuators can be packed densely, leading to a smaller, potentially portable system with the potential to make large displacements at high force within 1 ms. The commercial version can be safely operated due to the quick cooling capability of the fluidic elastomer actuators and the consumption of minimal fuel.
Are there other applications for this technology?
The technology is also stretchable and comfortable, and the researchers expect integration into a series of applications like soft robots and wearable reality devices that simulate artificial touch. The biocompatible components also find application in surgical tools that manipulate tissues or open blocked passageways in medical patients.
The existing system comprises nine fluidic elastomers, but the researchers believe they can scale up and make a completely electronic tactile display.
The study was funded by the National Science Foundation, the Air Force Office of Scientific Research, and the Sloan Foundation. Most of the components were fabricated by the team at the Laboratory of Atomic and Solid State Physics (LASSP) Professional Machine Shop.
